What Is Digital Factory?

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Author: Albert
Published: 5 Dec 2021

Digital Factories: A New Tool for Real-Time Data Management

A digital factory is a production facility that instantly shares information about all stages of the production process. It combines data and intelligence from previously separated IT and operational systems with the help of smart sensors, affordable cloud storage and Big Data analytic tools. Digital factories generate real-time data that increases efficiency, productivity, safety and environmental compliance.

Digital Factory Teams

Technology is the largest component of each digital factory team. There are high levels of mutual accountability. Digital factories can accelerate business and transform the information technology base of the company.

Digital factory teams are the ones who do the testing and creating for the best solution. Leadership in place is to define the mission and give the team a free hand to achieve it. Digital factories can be set up with innovation.

There are challenges to innovation. Finding the right disruptive catalyst is difficult with so many options. Businesses can use real-time digital performance management to leverage innovative technology.

Spectroscopy of the Fermilab Tevatron

Specialists can plan items, check assembly, manufacture-ability and serviceability. They can make procedures for operating the facility. Procedures are confirmed and improved before operations begin.

Joao Dias: Finding New Blood in Digital Transformation

Joao Dias: Thank you, Barr. When companies start doing digital transformation they realize that they need to break a lot of rules. They need to break the rules on how to allocate people, how to fund the initiative, and what technologies to use.

There are others as well. Design thinking that comes into a digital factory, and having new skills such as understanding customers and what they want, are some of the things that come into a digital factory. Finding people from within who are really scarce, who are the ones who will be needed in other parts of the organization, and therefore making it a very painful trade-off is what that means.

Become an Employee Data Analyst

That alone is not enough. Top management must support the move toward digitization and build trust with employees by offering a convincing narrative of how they will benefit from the technologies. There are 4.

Become a datanalyst. The digital factory is held together by the thread of connectivity as companies accelerate their use of data-driven technology for process and quality improvement, resource management, and predictive maintenance. Every company will need to master the systems and tools that produce and communicate data, and the analytical tools that put data to work, in order to improve efficiency and quality.

The Next Priority: People, Technology and Manufacturing

The next priority is people. A visionary leader who understands digital manufacturing will keep the programs moving. The board needs to be educated on the benefits.

Listening to frontline workers about their work tasks, their expectations and their quirks will make a difference in the way technology is used. Digital twins are also used for production. A digital twin can show customers what the technology can do for them, and that is something that companies like Siemens can easily show their customers.

Phoenix Contact: A Digital Factory

To be more efficient, use your existing machine and process data to redesign your production processes. New, data-centered business models can be created to secure your long-term competitive edge. Phoenix Contact has solutions that are ready to support you in your digital transformation.

Various information is required from the infrastructure of your factory in order for machines to reach a high level of productivity. The correct approach is needed to acquire, manage, and use the growing number of data points. Digital Factory solutions use current communication standards such as 5G or TSN to provide the optimum basis for a cleaner future.

Active Data for a Smart Factory

A Smart Factory is a shop floor that continuously collects and shares data through connected machines, devices, and production systems. The data can be used to address issues, improve manufacturing processes and respond to new demands. Cloud Computing allows smart factories to store, process, and share data with greater flexibility at a lower cost than on-premise alternatives.

The shop floor benefits from being able to quickly upload large amounts of data that can be distilled to provide feedback and make decisions. Extending the capabilities of both manufacturing devices and people is what smart factories do. Smart factories can aid decision-making processes with stronger evidence by focusing on creating an iterative production process through data collection.

FactoryLogix: Embedding Electronic Work Instructions into the Natural View of an Assembly Operator

An electronic display that mimics the look and feel of paper is used in many examples of electronic work instructions. Operators can't interact with the display, nor can they query information about the contents within the visuals, limiting the value and return on investment when considering the cost of the hardware, the energy consumed and the space needed. The same fully interactive digital work instruction information can be superimposed on top of the operator's natural view through the use of augmented reality glasses.

The operator can no longer look away from the job they are doing to look at something. There is no need for a PC or mobile device to accompany the assembly operators to receive visual work guidance. The process of reading unique product or material IDs using the integrated camera is one of the enhanced execution tasks performed by the operator.

The best way to introduce a new product is to use as little human-based data manipulation as possible. The FactoryLogix internal digital model of a product instance allows for the creation of paperless documentation through the use of templates and original electronic design information, which allows instructions to be created quickly and with greatly reduced risk of mistake. It is important to take the data preparation time down from several days to a few minutes.

FactoryLogix: A MES Platform for Digital Manufacturing

FactoryLogix is the only IIoT-driven MES platform that combines all key aspects of digital manufacturing, no matter what term they are called, providing best practices for customers who wish to enjoy the benefits of digitalization, without the needless burden of restrictions and artificial tie-ins.

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